3D-printed Smart Materials Boost Tactil Sensor Performance in Wearable devices

Seoultech Researchers Develop Revolutionary 3D-Printed Smart Materials Create High-Performance Pressure Sensors for Wearables

The proposed metamaterial-based tactil sensing technology is expected to revolutions the design of wearable devices and health monitoring. Credit: Dr. Soonjae Pyo / Seoultech

Tactil sensors are widely used in robotics, prosthetics, wearable devices, and health care monitoring. These devices detect and convert external stimuli such as pressure and force into electrical Signals, facilitating effective environmental detection.

Scientists have made excellent efforts to improve the performance of tactil sensors in terms of sensing range and sensitivity.

In this context, mechanical metamaterials are highly promising. Specifically, Auxetic Mechanical Metamaterials (AMMS) – Possessing a negative poison’s ratio -enable inward control and locked strain concentration up These couterinttivitive behaviors render them lucrative options for designing sensors and actuators with excellent properties.

However, existing amm technology suffers from fabrication and integration challenges.

Addressing this Knowledge Gap, A Team of Researchers from the Seoul National University of Science and Technology, LED by MR. Mingyu kang, the first author of the study and a master’s course in the department of mechanical design and robot engineering, and include Soonjae Pyo, An Associate Professor in the Department of Mechanical System Design Engineering, Have Proposed A Novel 3D Amm-Based Tactille Sensing Platform Based on A Cubic Lattice With Spatic VOTICE SAPHARIC Fabricated using digital light processing-based 3D printing.

Their findings are published in the journey Advanced Functional Materials,

The Researchers Explred the tactil sensing platform, utilizing 3D-printed auxetic metamaterials in bot capacitive and peezoresistive sensing modes. While the sensor responds to pressure via electrode spacing and dielectric distribution modulation in the first mode, the latter mode leverages a conformally collected networks of carbon nanotubes Resistance Under Load.

“The Unique Negative Poisson’s Ratio Behavior Utilized by our Technology Inwards Contraction under Compression, Concentrating Strain in the Sensing Region and ENHANCING SENSINCING SENSINTY,” Kang.

“Beyond this fundamental mechanism, our auxetic design further strengthens sensor performance in three critical aspects: sensitivity enhancement through localized strain Performance Stability when Embedded Within Confined Structures, and Crosstalk Minimization Between Adjacent Sensing Units.

“Unlike conventional porous structures, this design minimizes lateral expansion, improving wearability and reducing interference when integrated into devices such as smart insoles or robotic grippers.

“Furthermore, the use of digital light processing-Based 3D Printing Enables Precise Structural Programming of Sensor Performance, Allowing Geometry-Based Customization with Changing the Base Material.”

The team showcased two proof-of-concept Scenarios highlighting the novelty of their work: a tacket array for spatial pressure mapping and object classification, as well as a well as ahead With gait pattern monitoring and pronation type detection capability.

According to Dr. Pyo, “The proposed sensor platform can be integrated into smart insoles for gait monitoring and pronation analysis, Robotic hands for priorcise object manipulation, and wearable health monoid Comfortable sensing without disruptting daily life.

“Importantly, The Auxetic Structure Presents its sensitivity and stability even when will confined with Rigid Housings, Such as Insole Layers, WHERE COHERESOLE POROUN POROUN POROUN POROUS LATTICES TYPICALLY LOSE PERFORONCALY.

“Its scalability and compatibility with various transduction modes Sensitivity and mechanical robustness. “

In the next decade, auxetic-structured 3D-printed tactil Sensors Back Form The Backbone of Next-Generation Wearable Electronics, Enableing Continuous, Enableing Continuous, Human-Fidelity Monitoring of Human Movement Movement, And health metrics.

Their structural adaptibility and material independence could drive the creation of custom-fit, application-specific sensors for personalized medicine, advanced prophets, and immersive HAPTICE HAPEDBACKK Systems.

As additive manufacturing become more accessible, mass-customized tactilie interfaces with programable performance may become standard in consumer products, health care, and robotics.

More information:
Mingyu kang et al, additively manufactured 3D auxetic metamaterials for structurally guided capacitive and resistive tactille sensing, Advanced Functional Materials (2025). Doi: 10.1002/adfm.202509704

Provided by Seoul National University of Science and Technology


Citation: 3D-printed Smart Materials Boost Tactil Sensor Performance in Wearable devices (2025, August 29) retrieved 29 August 2025 from https://techxplore.com/news/2025-08-3d-smart- materials-boost- tactil.html

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